Preparation of Biodegradable Packaging Films using Extrusion Process
Petroleum based packaging materials are threat to environment due to
their non-biodegradability and non-renewability. Biopolymers based films
could provide suitable alternatives for these petroleum based products.
Bhabha Atomic Research Centre has developed a technology to prepare
biodegradable films employing extrusion processing which can be easily
scale up industrially. It is an intelligent technological advancement
for the economical & environmental solution for the plastics
packaging films. It has a comparable mechanical and barrier properties
with commercially available stretch wrap films and no specific
environment is required for its degradation.
Bhabha Atomic Research Centre has developed a technology to prepare
biodegradable films employing extrusion processing which can be easily
scale up industrially. It is an intelligent technological advancement
for the economical & environmental solution for the plastics
packaging films. It has a comparable mechanical and barrier properties
with commercially available stretch wrap films and no specific
environment is required for its degradation.
SILENT FEATURES
-
Films prepared using only biopolymers no petroleum based polymers are used.
-
Films prepared by using extrusion processing thus making process amenable for industrial scale up.
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Films have mechanical and barrier properties similar to that of commercial films.
APPLICATIONS
-
Can be used for food packaging.
-
Can be used for general purpose packaging such as carry bags.
Petroleum based packaging materials are threat to environment due to their non-biodegradability and non-renewability. Biopolymers based films could provide suitable alternatives for these petroleum based products. Bhabha Atomic Research Centre has developed a technology to prepare biodegradable films employing extrusion processing which can be easily scale up industrially. It is an intelligent technological advancement for the economical & environmental solution for the plastics packaging films. It has a comparable mechanical and barrier properties with commercially available stretch wrap films and no specific environment is required for its degradation.
ADVANTAGES
- Can be easily prepared using locally available raw materials.
- Have suitable mechanical and barrier properties for general purpose packaging applications and food packaging applications
- Easy process which is amenable for industrial scale up
APPLICATIONS
- Can be used for general purpose packaging
- Can be used for making carry bags
- Can be used for food packaging
TECHNOLOGY IN BRIEF
Proposed technology is methodology
for preparing biodegradable films using extrusion process. Process
involves three steps:
- preparation of thermoplastic starch
- making compound of thermoplastic starch and poly lactic acid in twin screw extruder
- making films by blown film extrusion
INFRASTRUCTURE REQUIREMENTS
a. Raw Materials required
- Guar gum
All the raw materials required are available in the local market.
b. Equipments
- Overhead stirrer with motor
- Food irradiator (commercial food irradiation facilities are available in different parts of the country),
- Freeze drier
c. Space
- Factory shade of 600 ft2 area (30' x 20') with DM water facilities.
d. Power
- Three phase power connection.
e. Manpower
Minimum two laboratory
technician are required for production of one ton of PHGG. Actual
manpower would depend on production capacity.
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General License Fee : ₹ 200,000.00 (Two Lakh)
General Royalty : 0%